Manufacturing process for heat sink composite having heat dissipation function and manufacturing method for its finished product

ABSTRACT

The invention relates to a manufacturing process for a heat dissipation heat sink composite having heat dissipation function and a manufacturing method for a finished product thereof. It comprises the steps of rolling a first heat conductive material and a substrate to adhere the first heat conductive material to the substrate for fixation; adhering a second heat conductive material to the substrate for combination; and rolling the second heat conductive material and the substrate for firmly combination and fixation to complete the manufacturing of a composite material.

BACKGROUND OF THE INVENTION 1. Field of the Invention

The present invention relates to a manufacturing process for a heat dissipation heat sink composite having heat dissipation function and a manufacturing method for a finished product thereof, which enables to increase efficiency of 3-dimentional heat dissipation and electromagnetic radiation absorption, maintain a long service life with high performance, reduce a manufacturing cost, and have environmental friendly effect due to its recyclability.

2. Description of Related Art

With the rapid development of technology, the volume of electronic components tends to be decreased, and the density and performance of electronic components per unit area become increased. As a result, a total heat generation of the electronic component is yearly increased, and a traditional heat dissipating device cannot afford to dissipate the total heat generation quickly. If the heat generated by the electronic component is not removed efficiently, it will leads to an electronic ionization and a thermal stress situation of the electronic component, which reduces an overall stability and a service life of the electronic component. Accordingly, it is imperative to dissipate the heat generated from the electronic component to prevent an overheat situation thereof. In addition, constantly increasing the frequency and transmission speed of electronic components also results in serious situations of electromagnetic interference and electromagnetic wave spillover.

SUMMARY OF THE INVENTION

In view of the above-mentioned problems, the object of the present invention is to provide a manufacturing process for a heat dissipation heat sink composite having heat dissipation function and a manufacturing method for a finished product thereof, which enables to is increase efficiency of 3-dimentional heat dissipation and electromagnetic radiation absorption, maintain a long service life with high performance, reduce a manufacturing cost, and have environmental friendly effect due to its recyclability.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a flow chart showing a manufacturing process for a heat sink composite having heat dissipation function according to the present invention;

FIG. 2 is a schematic diagram showing a manufacturing process for a heat sink composite having heat dissipation function according to the present invention;

FIG. 3 is a sectional view showing a heat sink composite having heat dissipation function according to the present invention;

FIG. 4 is a first schematic diagram showing a heat sink composite bound and fixed by a heat-resistant insulating tape to be further cut to a size as needed;

FIG. 5 is a second schematic diagram showing a heat sink composite bound and fixed by a heat-resistant insulating tape to be further cut to a size as needed;

FIG. 6 is a schematic diagram showing a plurality of heat sink composites bonded to an insulating silicone elastic interface material for contacting a component to be cooled;

FIG. 7 is a schematic diagram showing a first embodiment for a plurality of heat sink composites wound to a predetermined number of layers;

FIG. 8 is a schematic diagram showing a second embodiment for a plurality of heat sink composites wound to a predetermined number of layers;

FIG. 9 is a schematic diagram showing the first embodiment for the plurality of heat sink composites further bonded to two insulating silicone elastic interface materials for contacting a component to be cooled;

FIG. 10 is a schematic diagram showing the second embodiment for the plurality of heat sink composites further bonded to two insulating silicone elastic interface materials for contacting a component to be cooled.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

Hereinafter, an exemplary embodiment of the present invention will be described in detail with reference to the accompanying drawings.

As showed in FIG. 1 and FIG. 2, a manufacturing process for a is heat sink composite having heat dissipation function according to the present invention is disclosed. It mainly comprises the following steps of:

(a) transferring a first heat conductive material (1) and a substrate (2); preferably, the first heat conductive material (1) is selected from a group consisting of graphite oxide, graphene oxide and carbon materials with functional groups and shaped as a thin film, a flake or a roll, and the substrate (2) is a metal film, a metal mesh, a metal sheet, an inorganic film, an inorganic mesh, an organic film, an organic mesh or a non-woven fabric;

(b) rolling the first heat conductive material (1) and the substrate (2) under a high pressure by a rolling mechanism (3) to adhere the substrate (2) on one side of the first heat conductive material (1) for fixation;

(c) spraying the other side of the first heat conductive material (1) with an organic or inorganic phase change material (5) by a spraying mechanism (4) for firmly combining the phase change material (5) to the first heat conductive material (1);

(d) adhering one side of a second heat conductive material (7) to the substrate (2) by use of its inherent functional groups for combination, or by use of spraying an organic adhesive (6) on an outer surface of the substrate (2) for drying to form adhesiveness and for further bonding the organic adhesive (6) to the second heat conductive material (7), and then rolling the second heat conductive material (7) and the substrate (2) by a high pressure to be firmly bonded to each other so as to complete the preparation of a heat sink composite (A); preferably, the second heat conductive material (7) is selected from a group consisting of graphite oxide, graphene oxide and carbon materials with functional groups and shaped as a thin film, a flake or a roll; and

(e) spraying the other side of the second heat conductive material (7) with an organic or inorganic phase change material (5) for firmly combining the phase change material (5) to the second heat conductive material (7) as shown in FIG. 3.

In use of the present invention, referring to FIG. 4 and FIG. 5, a heat sink composite (A) is cut into a size as needed, and then the plurality of heat sink composites (A) of various sizes are combined and arranged to form an array. A heat-resistant insulating tape (8) is used to bind and fix the plurality of heat sink composites (A) to be further cut into a size as needed. Referring to FIG. 6, an insulating silicone elastic interface material (9) is used to bond the plurality of heat sink composites (A) to a component to be cooled so as to achieve excellent heat dissipation.

Referring to FIG. 7 and FIG. 8, in step (a), a plurality of heat sink composites (A) having a predetermined size are arranged to form an array and then one ends of the plurality of heat sink composites (A) are is fixed to a roll for winding. In step (b), after the plurality of heat sink composites (A) are wound up to a predetermined number of layers, a heat-resistant insulating tape (8) is used to bind and fix the plurality of heat sink composites (A). The plurality of heat sink composites (A) are taken off from the roll and then transferred into a vacuum annealing furnace for reduction and annealing In step (c), after cooled down to room temperature, the plurality of heat sink composites (A) are transferred into a cutting mechanism for cutting into a size as needed. In step (d), the plurality of heat sink composites (A) are axially encapsulated. Finally, in step (e), the plurality of heat sink composites (A) are bonded to a component (B) to be cooled by use of an insulating silicone elastic interface material (9) as shown in FIG. 9 and FIG. 10 so as to achieve excellent heat dissipation.

Compared with the technique available now, the present invention has the following advantages:

1. The present invention increases efficiency of 3-dimentional heat dissipation and conduction and electromagnetic radiation absorption.

2. The present invention avoids the occurrence of oxidative damage, so it can maintain a long service life with high performance.

3. The present invention is easy to process and manufacture and has low loss and high yield rate, so it can reduce manufacturing cost.

4. The present invention has no environmental damage during the production process and achieves environmental friendly effect due to its recyclability. 

What is claimed is:
 1. A manufacturing process for a heat sink composite having heat dissipation function, comprising the following steps of: (a) transferring a first heat conductive material and a substrate; (b) rolling the first heat conductive material and the substrate by a rolling mechanism to adhere the first heat conductive material to the substrate for fixation; and (c) adhering a second heat conductive material to the substrate for combination and rolling the second heat conductive material and the substrate to be firmly bonded to each other.
 2. The manufacturing process for a heat sink composite having heat dissipation function as claimed in claim 1, wherein the first heat conductive material is shaped as a thin film, a flake or a roll.
 3. The manufacturing process for a heat sink composite having is heat dissipation function as claimed in claim 1, wherein the first heat conductive material is selected from a group consisting of graphite oxide, graphene oxide and carbon materials with functional groups.
 4. The manufacturing process for a heat sink composite having heat dissipation function as claimed in claim 3, wherein the first heat conductive material is shaped as a thin film, a flake or a roll.
 5. The manufacturing process for a heat sink composite having heat dissipation function as claimed in claim 1, wherein the substrate is a metal film, a metal mesh, a metal sheet, an inorganic film, an inorganic mesh, an organic film, an organic mesh or a non-woven fabric.
 6. The manufacturing process for a heat sink composite having heat dissipation function as claimed in claim 1, wherein the first heat conductive material is sprayed with a phase change material by a spraying mechanism for firmly combining the phase change material to the first heat conductive material.
 7. The manufacturing process for a heat sink composite having heat dissipation function as claimed in claim 6, wherein the phase change material is an organic phase change material or an inorganic phase change material.
 8. The manufacturing process for a heat sink composite having heat dissipation function as claimed in claim 1, wherein the second heat conductive material is sprayed with a phase change material by a is spraying mechanism for firmly combining the phase change material to the second heat conductive material.
 9. The manufacturing process for a heat sink composite having heat dissipation function as claimed in claim 8, wherein the phase change material is an organic phase change material or an inorganic phase change material.
 10. The manufacturing process for a heat sink composite having heat dissipation function as claimed in claim 1, wherein the second heat conductive material is shaped as a thin film, a flake or a roll.
 11. The manufacturing process for a heat sink composite having heat dissipation function as claimed in claim 1, wherein the second heat conductive material is selected from a group consisting of graphite oxide, graphene oxide and carbon materials with functional groups.
 12. The manufacturing process for a heat sink composite having heat dissipation function as claimed in claim 11, wherein the second heat conductive material is shaped as a thin film, a flake or a roll.
 13. The manufacturing process for a heat sink composite having heat dissipation function as claimed in claim 1, wherein the second heat conductive material is adhered to the substrate by use of its inherent functional groups.
 14. The manufacturing process for a heat sink composite having heat dissipation function as claimed in claim 1, wherein the second heat conductive material is adhered to the substrate by use of an organic adhesive.
 15. A manufacturing method for a finished product of the heat sink composite having heat dissipation function as claimed in claim 1, comprising the following steps of: (a) cutting a plurality of heat sink composites into a size as needed; (b) arranging the plurality of heat sink composites to form an array; (c) binding and fixing the plurality of heat sink composites by a heat-resistant insulating tape to be further cut into a size as needed; and (d) bonding the plurality of heat sink composites to a component to be cooled by use of an insulating silicone elastic interface material.
 16. A manufacturing method for a finished product of the heat sink composite having heat dissipation function as claimed in claim 1, comprising the following steps of: (a) arranging a plurality of heat sink composites having a predetermined size in an array; (b) winding the plurality of heat sink composites to a predetermined number of layers and binding and fixing the plurality of heat sink composites by a heat-resistant insulating tape; (c) cutting the plurality of heat sink composites into a size as needed; (d) axially encapsulating the plurality of heat sink composites; and (e) bonding the plurality of heat sink composites to a component to is be cooled by use of an insulating silicone elastic interface material.
 17. The manufacturing method for a finished product of the heat sink composite having heat dissipation function as claimed in claim 16, further comprises a step of moving plurality of heat sink composites into a vacuum annealing furnace for reduction and annealing after the step (b) and before the step (c) as claimed in claim
 16. 